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ASYNCRHONOUS LINE FOR ASSEMBLING AND TESTING CONTROL PEDAL

Technical Sheet

Sector

Automotive

Product

Testing control pedal for commercial vehicles, no. 33 models

Components per model

Sizes

Layout

No. 3 equipped benches, arranged in an L-shape, carrying the part-holding jigs and assembly units. The configuration logic respects the Lean Manufacturing philosophy: Poka-Yoke systems to control that manual operations are performed correctly and respecting the preset flow, quick set-ups, possibility of using 1, 2, 3 operators depending on the required productivity. Supervision PC for setting and storing process data.

Main operations

Greasing of the inner hole body
valve greasing
inserting and check of the seeger into body
insertion and check of the seeger on DX65
OR presence check
OR and secondary piston shank greasing
OR presence check on valve seat
greasing chamber body valve seat and valve
tightening of 4 bottom fixing screws
internal greasing control plunger
characteristics check
assembly and check of main piston seeger
greasing body chamber, cover side
piston group insertion, with OR and piston presence check
screwing 4 cover fixing screws
greasing cover chamber
insertion and OR check on cylinder.

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